HeChuan Intelligent Electronics Co.,Ltd
HeChuan Intelligent Electronics Co.,Ltd
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MEKA-3D AOI

  • 25 million pixel camera
  • 3D programmable projection technology
  • New deep learning algorithm
  • AI component library intelligent programming
  • Repair station with one person and multiple machines

MEKA-M3/M3D 3D AOI Automated Optical Inspection Systems


Multi-directional projection shadow elimination technology

Multi-angle projection to minimize shadow interference and ensure accurate 3D imaging

Completely self-developed DLP control card ensures test stability

Accurate self-developed 3D algorithm, high-precision detection, up to 30mm components can be measured

MEKA-3D AOI

Real 3D comprehensive inspection

Multi-frequency stripe technology ensures stable and accurate measurement from small components to large components

Self-developed point cloud processing technology to achieve noise-free, high-definition imaging

3D inspection covers all components and processes huge amounts of data at high speed

MEKA-3D AOI


Intelligent programming of component library

Component library push mechanism realizes intelligent and efficient programming and significantly improves programming speed

Component library matching technology, enter the component library matching based on the material appearance, find the highest similarity components to pull and use, and quickly program with one click


Stable software architecture and high-precision algorithms

High-precision structured light 3D reconstruction algorithm, stable and efficient

Machine vision system that integrates traditional visual inspection algorithms and AI deep learning algorithms

Graphical interaction method, which can formulate algorithm processes for different products, simple and easy to use


SPC system

The software can display 2D and 3D textures to help users intuitively and accurately read product process characteristics

Defect statistical analysis to help fundamentally solve process defects

Three-point imaging, multi-station traceability analysis of line body process

 

One person, multiple machines

One-person multi-machine system reuses re-judgment personnel to reduce redundancy and maximize the efficiency of re-judgment personnel

Improve equipment utilization, enhance the flexibility of re-judgment, and promote the skill improvement of re-judgment personnel

modelMEKA-M3/M3D
imaging systemcamera25MP
3D projection headfour projections
lighting systemRGBW+coaxial
imaging technologyPixel resolution10um
Detect smallest components01005 CHIP
FOV51×51mm
Acquisition speed0.7s/Fov
High accuracy±3um
Highest 3D imaging15mm (optional 30mm)
2D inspection items
Missing parts
offset, rotation, flipped parts, 0CR, wrong parts, polarity, false soldering, tin connection, glue overflow
3D inspection items
Missing parts
offset, skewed, floating, lifted legs, tin climbing, monument erection, flying parts, multiple parts
S2 measure board size50×50-510×460mm
S2D measure board size50×50-510×320mm
Board transfer height880-920mm
Circuit board front height35mm
Circuit board reverse height40mm
Measurable thickness of circuit board0.5-5mm
Maximum weight of circuit board3KG
softwareDetection software、RS、SPC
M3 computer systemUPS + PC( i7-14700K、128GB RAM   1TB SSD+4TB HDD)
M3D computer systemUPS + PC( i7-14700K、128GB RAM   1TB SSD+8TB HDD)
Optional accessoriesExternal barcode reader, maintenance workstation (PC)
X/Y axisServo motor system
Power requirementsSingle phase 200-240V, 50-60Hz
size1024(W) ×1230(D) ×1612(H)mm
weightAbout900KG


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